Your Professional Toothbrush Tufting Machine Supplier

 

Our goal is to be your reliable partner for household brush tufting machine in China. Yangzhou Kaiyue Brush Machinery Co.,Ltd are specialized in the research and development, production, and sales of toothbrush manufacturing equipment. We have a skilled engineering team dedicated to refining every stage, from product development and process improvement to production oversight, ensuring every product delivered meets rigorous quality and performance standards. The price is competitive and the product is quality-assured, which is a good choice for your long-term cooperation.

 

 
  • High Efficiency Toothbrush Tufting Machine
    Number of trim knife. Number of grinding head. Trimming and grinding speed.
  • Automatic Toothbrush Tufting Machine
    1)GOOD QUALITY CONTROL.. 2) HIGHLY COMPETITIVE PRICES. 3) STATE-OF-ART TECHNOLOGY PRODUCTS.
  • Toothbrush CNC Tufting Machine
    Our factory is located in Yangzhou City, Jiangsu Province, China, about 2 hours train from Shanghai . All our clients, from home or abroad, are warmly welcome to visit us!
  • Tufting Machine for Toothbrush
    Our factory is located in Yangzhou City, Jiangsu Province, China, about 2 hours train from Shanghai . All our clients, from home or abroad, are warmly welcome to visit us!
  • Tufting Machine Toothbrush
    Our factory is located in Yangzhou City, Jiangsu Province, China, about 2 hours train from Shanghai . All our clients, from home or abroad, are warmly welcome to visit us!
  • Toothbrush Machine Tufting
    Our factory is located in Yangzhou City, Jiangsu Province, China, about 2 hours train from Shanghai . All our clients, from home or abroad, are warmly welcome to visit us!
  • High Performance Toothbrush Tufting Machine
    1)GOOD QUALITY CONTROL.. 2) HIGHLY COMPETITIVE PRICES. 3) STATE-OF-ART TECHNOLOGY PRODUCTS.
  • New Toothbrush Tufting Machine
    Our factory is located in Yangzhou City, Jiangsu Province, China, about 2 hours train from Shanghai . All our clients, from home or abroad, are warmly welcome to visit us!
  • CNC Tufting Machine
    Our factory is located in Yangzhou City, Jiangsu Province, China, about 2 hours train from Shanghai . All our clients, from home or abroad, are warmly welcome to visit us!
  • Double Color Toothbrush Manufacturing
    Our factory is located in Yangzhou City, Jiangsu Province, China, about 2 hours train from Shanghai . All our clients, from home or abroad, are warmly welcome to visit us!
  • Double Color Injection Moulding Machine
    Control System:PLC/Controller. Disturbance Display:Chinese edition. Safety Protection:Overload, Short circuit protection. Lubrication:Auto Lubrication System.
  • High Speed Double Color Tufting Machine
    1)GOOD QUALITY CONTROL.. 2) HIGHLY COMPETITIVE PRICES. 3) STATE-OF-ART TECHNOLOGY PRODUCTS.
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Why Choose Us

Quality assurance

Our company utilizes the latest European technology, combined with our independently developed computer control system, to ensure equipment stability and efficiency. We maintain a strict quality control system and advanced testing equipment, ensuring that each machine meets international standards.

Our team

We have a highly efficient team of approximately 50 production workers, five dedicated international sales representatives, 10 product design engineers, and several testing and commissioning engineers, each with extensive industry experience and expertise.

Our experience

We have 30 years of industry experience, including over a decade of experience producing high-speed tufting machines, and possess solid technical expertise and extensive industry experience.

Our services

Our team of experts will recommend the most suitable products according to customer needs and provide detailed consultation, we ensure timely delivery, and we provide long-term service support.

 

 
Advantages of Toothbrush Tufting Machine
 
01/

Precision and consistency: One of the primary advantages of toothbrush machine tufting is the ability to achieve high levels of precision and consistency in the tufting process. Our advanced tufting machines are equipped with state-of-the-art technology that ensures each bristle is placed accurately and uniformly in the toothbrush head.

02/

Increased efficiency: Another significant advantage of toothbrush machine tufting is the increased efficiency it offers in the production process. Our tufting machines are designed to operate at high speeds, allowing you to produce a large number of toothbrushes in a short period of time.

03/

Improved quality: Toothbrush machine tufting also plays a crucial role in improving the quality of toothbrushes. Our tufting machines are capable of using a wide range of bristle materials, including nylon, polyester, and natural fibers, to create toothbrushes with different bristle stiffness and cleaning properties.

04/

Cost savings: Using a toothbrush machine tufting system can also result in significant cost savings for your business. By automating the tufting process, you can reduce labor costs, minimize waste, and improve the overall efficiency of your production line.

 

Specification of Toothbrush Tufting Machine

 

ltem

Description

Unit

Parameter

1

Speed

Holes/Min

800

2

Hole Diameter

Mm

1.2-3.5

3

Spindle quantity

Piece

2+2

4

Journey X axis

Mm

50

Journey Y axis

Mm

25

5

Air pressure

Mpa

0.4-0.6

6

Power voltage,frequence

V,HZ

220,60

Machine Power

KW

2

8

Contour size(L*W*H)

Mm

1230*1230*1360

9

Weight

KG

800

 

Automatic Bamboo Toothbrush Tufting Machine

 

Features of Toothbrush Tufting Machine

Automatic programming & high precision: Features like the self-developed scanning function can automatically scan hole positions with high accuracy, while japan's fuji servo motor system ensures stability and precision.


Universal fixtures: The machines often come with universal fixtures, making them suitable for a wide range of toothbrush designs without requiring specific customization for each product.


High-speed tufting system: The machines are equipped with high-speed hair planting systems that can reach speeds up to 450 rotations per minute, allowing for efficient and quick tufting.


User-friendly control panel: An intuitive control panel allows operators to monitor real-time data on tufting speed, bristle density, and production output, making it easy to adjust parameters as needed for optimal results.


Automatic error detection & sensors: Advanced machines include sensors and automatic error detection systems that alert operators to issues like bristle jams or malfunctions, helping to minimize downtime.

 

 

Types of Toothbrush Tufting Machine

Manual tufting machine: This type of machine requires an operator to manually insert bristles into the toothbrush head. Although this process can be time-consuming and labor-intensive, manual tufting machines are often used for small-scale production or for custom-made toothbrushes that require a high level of precision.


Semi-automatic tufting machine: This machine combines manual labor with automation, as operators are required to load bristles into the machine, but the tufting process is automated. Semi-automatic tufting machines are suitable for medium-sized production runs, as they can increase efficiency and productivity while still allowing for some level of customization.


Fully automatic tufting machines: These machines are highly automated, requiring minimal human intervention for the tufting process. Fully automatic tufting machines are capable of producing a high volume of toothbrushes in a short amount of time, making them ideal for mass production.

Automatic Bamboo Toothbrush Tufting Machine

 

Components of Toothbrush Tufting Machine

 

 

The tufting head: The tufting head is the heart of the toothbrush tufting machine. It consists of multiple sections, each containing a set of bristle-holding fixtures called tufting needles.


The cams and camboxes: Cams and camboxes are crucial components that control the movement of the tufting machine. They determine the stroke length, bristle density, and tufting pattern. The cams are uniquely shaped metal discs that rotate to guide the tufting needles up and down, creating the desired tufting pattern on the toothbrush head.


The servo motors: The toothbrush tufting machine utilizes advanced servo motors to provide precise control over the needle movement. These motors are connected to the tufting head and camboxes, enabling synchronized operation.


The feeding system: The feeding system of a toothbrush tufting machine is responsible for delivering bristles to the tufting head. It consists of bristle-loading hoppers, conveyors, and sensors that work together to ensure a continuous supply of bristles during production.


The control panel: The toothbrush tufting machine features a user-friendly control panel that allows operators to monitor and adjust various parameters. The control panel displays real-time data on the machine's performance, such as tufting speed, bristle density, and production output.

 

Packing and Shipping of Toothbrush Tufting Machine

 

 

Packing

Tray

Shipping

Shipped by road, sea, rail

 

FAQ

Q: What is a tuft toothbrush used for?

A: Head makes them ideal for cleaning around implants, orthodontic appliances, crown and bridgework as well as difficult to reach areas.

Q: How to use a compact tuft toothbrush?

A: Move the brush tip gently back and forth along the gum line. Look in the mirror to assure that you place the brush properly. Hold the brush tip at a 90° angle towards the bite surface of the tooth. Move the brush tip gently with small, circular movements.

Q: What are the benefits of using a tufting machine?

A: Tufting drastically reduces the time it takes to create a rug. A process that once required painstaking attention to detail and months of work can now be completed in days—or even hours. This allows creators to experiment with bold patterns and colors without the fear of wasting months on a single project.

Q: What are the power requirements for a tufting machine?

A: Tufting machines come with an ac/dc adapter, which converts up to 240 volts of ac (alternating current) power to 30 volts dc (direct current) power. Adapters have a type a plug compatible with household electrical sockets in the U.S. And several other countries.

Q: How long does tufting take?

A: Depending on the design you chose, it can take between 2-4 hours depending the size of your rug.

As one of the leading toothbrush tufting machine manufacturers and suppliers in China, we warmly welcome you to buy custom made toothbrush tufting machine at competitive price from our factory. For OEM&ODM service, contact us now.

High Efficiency Toothbrush Tufting Machine, High Performance Toothbrush Tufting Machine, New Toothbrush Tufting Machine
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